Increase foot health with a custom insole
Step into a future of clean, sustainable, and cost-effective 3D-printed diabetic insole production.
Diabetic foot relief, tailored by Programmable Foam®
Multiple hardness zones
Seamless gradient transitions provide the optimal comfort and support.
High-quality material
Verified materials ensure consistency and reliability.
Efficient local production
Produce custom insoles directly in your orthopedic workshop with decentralized, on-demand manufacturing.
Explore the advantages gained through a digital workflow:
- Optimal pressure distribution: Reduce the risk of pressure sores and ulcers by accommodating the unique anatomy of each user’s foot.
- Hygienic and washable: Made from a non-absorbent material that resists fluids and can be easily cleaned by hand or machine-washed.
- Accurate, supportive positioning: Design insoles to relieve foot pain and discomfort by adding pressure points with gradient transitions between zones.
- Lasting comfort with fewer adjustments: Durable structure that holds its shape and function over time, minimizing the need for replacements or re-fittings.
- Replicable and adaptable: Need a second insole? Reprint it from the original digital file—or adjust and print a new version.
- Ventilation and microclimate: Support skin health and comfort by improving airflow and reducing moisture buildup and odor.
- Minimal waste: Our digital process eliminates material offcuts, up to 99% less waste than traditional insole production.
- Customize to fit: design custom insoles for superior cushioning and support for conditions such as metatarsal pain, arch pain, heel spurs, and more.
Designs that deliver
Discover how professionals are using our technology to address complex foot issues—delivering better outcomes with custom insoles, precision, and confidence.
CUBIX 3D printed insoles in orthopedic shoe stores
CUBIX could be for you. Are you looking for a custom insole solution containing all components? Please read about the business case that started our shoe insert adventure. The CUBIX insole 3D printing solution combines cutting-edge technologies and know-how from GeBioM, Covestro, and Create it REAL. It stands out as a well-proven system currently installed in more than 100 orthopedic workshops across Europe.
Imagine what you can do for your clients
Are you ready to do as almost 400 foot orthopedic specialists already do? Utilize the Programmable Foam® technology to produce 3D-printed orthotic inserts. Innovate your product solutions for your clients.
Journey into the digital transformation
Benefit from a proven production solution and replace hand-crafting with Embrace 3D printing technology. It enables you to streamline production while supplying enriched value and quality of life for your clients.
- Produce superior custom orthopedic insoles.
- Save time and labor in the production process.
- Achieve cost-effective production.
Create comfortable insoles today
Supporting biomechanics and posture from the ground up
Diabetic foot problems can affect the entire lower body, leading to knee, hip, or back pain due to poor foot alignment or gait abnormalities.
Advanced insoles don’t just cushion—they help realign the foot, improving biomechanics and reducing strain across the lower extremity. With features like heel cups, metatarsal pads, or medial wedges, they promote better posture and protect against overuse injuries.
Our 3D printed insoles—made with Programmable Foam and soft TPU—are digitally tailored to correct imbalances and relieve pressure, enhancing stability whether you’re walking, working, or staying active.
Print on demand or power your own production line
Designed for patients who need more than just comfort
Not all insoles are made for medical-grade care. For patients with diabetes, neuropathy, or complex foot deformities, over-the-counter inserts often fall short. These individuals require customized support that addresses pressure points, protects vulnerable tissue, and works harmoniously with orthopedic footwear.
Our 3D-printed insoles, made with soft TPU and Programmable Foam, are tailored for clinical use, offering advanced shock absorption, accommodative cushioning, and precise offloading to help manage or prevent conditions like ulcers, toe deformities, bunion pain, and plantar fasciitis.
Prescribed by professionals, built for patients who need more than just relief, these insoles are part of a complete orthopedic solution.
Are you ready to leap into smart production now?
With an Embrace solution, orthopedic professionals and podiatrists can seamlessly transfer their biomechanical knowledge to treating foot problems without concerns about labor-intensive and dusty production processes. Instead, they can obtain a high-end custom-made insert fabricated in exceptional quality.
Integrate our Embrace solution with your existing digital setup, or allow us to assist you in selecting the ideal digital workflow for your needs. We collaborate with various partners and prioritize your unique process.
Preventing foot ulcers and deformities in diabetic care
Foot ulcers and deformities like bunions or hammer toes often begin with unnoticed pressure or friction. For people with diabetes, early intervention is key.
Custom insoles protect vulnerable areas by redistributing pressure, supporting foot structure, and accommodating existing deformities. Unlike off-the-shelf inserts, our insoles are 3D printed for precise relief, especially in high-risk zones like the ball of the foot, heel, and toe joints.
By improving fit, reducing friction, and avoiding pressure points, these insoles help prevent wounds, deformities, and the need for bracing or surgery, preserving long-term mobility and comfort.
Why people with diabetes need specialized insoles
For people with diabetes, protecting foot health is critical. Reduced circulation and nerve damage increase the risk of injuries going unnoticed, turning small issues into serious complications.
Custom insoles, often prescribed by a podiatrist, support the arches, relieve pressure on the heels and forefoot, and address conditions like flat feet, high arches, or overpronation. By improving gait, posture, and pressure distribution, they help prevent ulcers, calluses, and blisters.
3D printed in soft TPU and Programmable Foam, our insoles offer precise shock absorption and seamless cushioning, avoiding irritation on sensitive or deformed areas. Designed for diabetic needs, they support safer, more comfortable movement daily.
Advanced insoles for foot deformities and misalignment
Foot deformities such as flatfoot, high arch, hammer toes, bunion, and Morton’s neuroma often lead to discomfort, ankle pain, and strain in the knees, hips, or lower back. Proper foot support is essential to improve gait and prevent further complications.
Our 3D printed, moldable insoles made with Programmable Foam provide customized correction for these complex conditions. Designed to work alongside orthoses, braces, and orthopaedic shoes, they help realign the foot and ankle, relieve pressure on the forefoot and heel, and address issues caused by overpronation, supination, or ligament strain.
Integrating advanced materials and precise digital fitting, these insoles offer superior biomechanical support tailored to each patient’s unique foot structure.
Frequently asked questions
What are 3D-printed insoles with Programmable Foam®?
They are custom-made orthopedic insoles produced using a fully digital workflow and 3D printed with our Programmable Foam® technology. This approach allows our customers to create precise support structures with variable hardness zones that match the user’s foot anatomy—offering targeted pressure relief and better biomechanical alignment.
Why are these insoles better than traditional ones?
They offer improved pressure distribution, a hygienic and washable surface, and long-term shape retention. The insoles are digitally designed and reproducible—without the dust, waste, and labor-intensity of traditional manufacturing. Each insole is made to fit, support, and protect the user’s feet more effectively.
Who are these insoles made for?
They are ideal for:
- People with diabetes or neuropathy who need pressure relief and ulcer prevention.
- Patients with foot deformities such as bunions, flat feet, high arches, or hammer toes.
- Users with heel, arch, or metatarsal pain.
- Orthopedic footwear users requiring tailored insoles for daily wear or sports.
How do these insoles prevent diabetic foot ulcers?
The insoles are digitally customized to offload high-risk pressure areas like the heel, forefoot, and toes. This reduces the chance of friction, irritation, or wounds forming—key to preventing ulcers and preserving foot health in diabetic care.
What foot problems can these insoles help with?
Our 3D-printed insoles provide relief and support for:
- Plantar fasciitis.
- Heel spurs.
- Arch pain.
- Metatarsalgia.
- Foot misalignment and overpronation.
- Gait-related issues contributing to knee, hip, or back pain.
Are the insoles washable and hygienic?
Yes. The material does not absorb fluids and resists bacterial growth. The insoles can be wiped clean, rinsed by hand, or washed in a machine for easy maintenance.
What materials are used in the insoles?
We use our proprietary CREAtech filament, made from soft, flexible TPU. It’s fire retardant (EN 1021-1 and EN 1021-2 compliant), washable, and optimized for orthopedic use. The material allows for precise control of softness and durability and supports clean, dust-free production environments—even in small workshop or office spaces.
Can I reproduce the same insole later?
Yes. Each design is saved as a digital file, making it easy to reprint the exact same insole—or modify the design for a future version—without starting from scratch.
How does it support sustainability?
3D printing with Programmable Foam® drastically reduces material waste—up to 99% compared to traditional processes. There’s no cutting or grinding of foam, no dust, and all leftover TPU can be reused or recycled. This supports a more circular and eco-friendly production model.
Can this be integrated into my existing setup?
Yes. Our solution integrates with most CAD systems and connects to a cloud-based print management system. Whether you have one printer or a full print farm, our technology is designed to support efficient, decentralized production directly in your orthopedic workshop.
What’s the automatic extraction feature?
Our automatic extraction option enables 24/7 production. After printing, each insole is automatically removed and guided into a box. A built-in camera verifies the process and triggers the next print cycle, making high-volume production effortless.